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How We Do It

At AGI Denim, we are passionate about what we do and it shows in every aspect of our work. We’re a vertically integrated company with a large-scale operation based in 16 locations across Karachi, Pakistan. We engage highly skilled local and foreign technicians at every stage of the production process to ensure we maintain the highest level of quality assurance. Our production facilities allow us to produce 55 million yards of fabric and 25 million garments per year, along with some of the most innovative products for top denim brands globally.

Latest Techologies

Double Zero

Denim Production

Our Double Zero technology combines the power of both our
proprietary True Zero Dyeing and True Zero Finishing—for high
quality denim with zero waste-water processes.

Double Zero

Producing denim usually equates producing large quantities of
waste-water during processes like indigo dyeing and fabric finishing. While the industry at large focused on making waste water as
clean as possible, AGI pursued the extraordinary — Zero Waste Water.

Zero Waste

All dyeing and fabric finishing water is evaporated at the end of the
process or recovered, resulting in a miraculous 3 zeroes: zero water
being discharged, zero effluents and zero COD (Chemical Oxygen
Demand). Breakthrough technology for breathtaking results.

REVOLUTIONARY IDEAS, RADICAL TECHNOLOGIES: JEANS MADE FOR A CLEANER EARTH.

Spinning

AGI Denim is proud to add the first LEED-certified spinning unit in the country

Designed according to the industry 4.0 principles, our state-of-the-art new LEED-certified spinning mill has the capacity to produce 22 million kg of yarn annually.

In keeping with a zero-waste focus, an automated shredding unit will convert post-consumer waste into recycled fibre that will replace a portion of the conventional cotton in the spinning process.

Denim Mill

AGI Denim has two manufacturing plants with a capacity of 55 million yards per year.

From weaving, dyeing to finishing— our mills follow an efficient and environmentally sensitive process. Weaving facilities include 300 state of the art European looms consisting of Rapier, Airjet and Dobby Technology. We have developed new washing and dyeing techniques to offer our customers a more sustainable way of treating fabrics. Our Dyeing Ranges include over 300 looms, 4 dyeing machines (2 Rope and 2 Slashers), Sustainable Dyeing, Cadira, and our breakthrough Zero Waste Water Dyeing.

Our diverse fabric finishing is equipped with Mercerizing, coating, bleaching, and over-dyeing capabilities.

Fabric

AGI Denim innovates and creates some of the most cutting edge fabric for the top denim retailers globally.

With control over raw materials, yarn manufacturing, and subsequent processes, we offer a product that doesn’t compromise on fabric performance, shade consistency or finish.

It all starts with our Fabric R&D Studio, where the new fabric is developed, the latest trends are uncovered, environmentally sustainable practices are researched, and more efficient production methods are sought out, all of which lead us to bring something new and unique to the denim market.

Garment

AGI Denim has the capacity to produce 25 million units annually.

The commitment to move towards premium quality and innovative designs is facilitated by our laundry; a modern plant equipped with European washing machines. Our stitching facilities are equipped with high-tech machinery to maintain top quality.

High-speed laser machines add further value to our product and move us closer to an environmentally friendly manufacturing process. Our services are specialized for each individual customer so that the facility is run as an extension of the brand’s values and quality parameters.